RIB Collar Construction

Hypalon vs PVC, single vs multi-chamber, repair economics, and what fails first.

The collar is what defines the boat. Material choice, chamber count, and the way the tube attaches to the rigid hull determine whether the asset is a 5-year throwaway or a 15-year working tender. The conversation usually starts with Hypalon vs PVC; the more revealing one is about chambers and bonding.

Material

Three families dominate:

Hypalon (and CSM modern equivalents)

A chlorosulfonated polyethylene rubber, originally a Dupont trademark; the original product is discontinued and modern fabrics are CSM-based equivalents from suppliers like Orca and Pennel & Flipo. Resists UV, ozone, fuel spillage, and chemical contact. Lifespan in Mediterranean exposure: 10 to 15 years before the fabric starts losing flex.

Cost: 30 to 60 percent more than PVC at build time. Repair is glue-based, requires patches of the same fabric, takes a skilled hand, and is messy. Realistic shop rate: 400 to 800 EUR per repair patch at a yard.

Best for: yachts that keep tenders on davits or in open-deck stowage where they see continuous UV.

PVC

A polyvinyl chloride coated fabric. Cheaper, lighter, can be welded rather than glued (faster repair). Vulnerable to UV; lifespan in Mediterranean exposure: 5 to 8 years before the fabric becomes brittle and cracks at flex points.

Best for: garage-stored tenders that only see use on guest days, or where the tender is genuinely a 5-year throwaway asset.

Polyurethane (PU)

Newer category. Better abrasion resistance than either Hypalon or PVC, similar UV performance to Hypalon, weldable like PVC. Used by Brig and a few smaller builders. Lifespan claims of 12 to 15 years; the segment is too young to verify in field service.

Chamber count

A RIB collar is divided into independent inflatable chambers separated by internal bulkheads. A puncture in one chamber leaves the others inflated, keeping the boat afloat and usable.

Three configurations:

  • Three chambers (port, starboard, bow): the minimum, common on small crew RIBs and budget guest RIBs. A puncture takes 33 percent of buoyancy out.
  • Five chambers (port front, port rear, starboard front, starboard rear, bow): standard on 6 to 9m guest RIBs. A puncture takes 20 percent out.
  • Seven or nine chambers: high-end and SOLAS-coded RIBs. A puncture takes 11 to 14 percent out.

Five-chamber is the right answer for nearly all yacht-tender briefs. Three-chamber is acceptable on a sub-5m crew boat. Seven-plus is mandatory only when SOLAS coding requires it.

Bonding to the hull

How the tube attaches to the rigid hull is the single most important long-term reliability factor. Three methods:

  1. Mechanical fastening (track and bead). A bead extruded into the tube fabric clips into a stainless track bonded to the hull. Allows tube replacement without removing the hull. Adds a hard line where dirt collects. Found on Williams, AB Inflatables, many production RIBs.
  2. Glue bond. The tube fabric is glued directly to the hull along its full length. Cleaner aesthetic, no track. Tube replacement requires hull-level work and is essentially a refit job. Found on Ribco, SACS, Pirelli premium models.
  3. Hybrid bond plus track. Glue along the load-bearing portion plus a track for guidance and inspection access. Found on some Pascoe and Compass builds.

Glue-bonded tubes look better and last longer when undisturbed. Track-mounted tubes are easier to maintain and replace. Owners who plan to keep the boat 10 years should prefer glue; owners who treat the asset as a 5-year rotating purchase should prefer track.

Failure modes

In order of likelihood:

  1. Air loss at the inflation valve. Routine. Replace the valve, 30-minute job. Happens every 2 to 4 years on heavily-used boats.
  2. Seam delamination at high-stress points (bow tip, transom corners). Repairable with patch. Happens at the 5 to 8 year mark on PVC, 10 to 15 on Hypalon.
  3. Tube-to-hull bond failure (track-mounted: bead pulls free; glue-mounted: glue line lifts). The single most expensive failure. Avoid by inspecting annually and cleaning the bond line.
  4. UV-induced fabric brittleness. Terminal. The whole tube needs replacement. Cheaper to replace the tubes than the boat; budget 12,000 to 30,000 EUR depending on size.

Specification questions

  1. What fabric supplier and reference number are the tubes?
  2. What chamber count and what is the buoyancy retention with one chamber deflated?
  3. Glue or track bonding to the hull, and what is the manufacturer's documented lifespan?
  4. Where are the inflation valves located and is each chamber independently accessible from the deck?

See also